How to Make an Egg Chair

Are you looking to make a statement with your decor while creating something completely unique? Look no further than the egg chair, an iconic piece of furniture that adds an eye-catching twist to any interior space. With its distinctive shape and multitude of appearances, it has become a classic design favorite for many generations.

How to Make an Egg Chair

Making an egg chair can seem like an intimidating project at first, but don’t let that put you off! We’ll guide on how to make an egg chair you step by step through the process so that even beginning DIYers can create their own beautiful egg chairs in no time.

What is an Egg Chair?

The egg chair, also known as the globe chair or ball chair, was created by Finnish designer Eero Aarnio in 1963. The chair’s striking shape and cozy interior were designed to provide a sense of privacy and comfort for its occupants. It quickly gained popularity and has since become an iconic piece of furniture.

Materials Needed

Before we get started, gather all the necessary materials and tools to make your own egg chair. You will need:

  • A Large Round Balloon
  • Cardboard Pieces
  • Papier-mâché Paste or Flour and Water Mixture
  • Sandpaper
  • Fiberglass Resin and Hardener
  • Paintbrushes
  • Spray Paint in Your Desired Color
  • Cushion or Foam Padding
  • Drill and Screws

11 Step-by-step Instructions on How to Make an Egg Chair

Step 1: Inflate the Balloon

Start by inflating your large round balloon to the desired size for your chair. Keep in mind that the balloon will serve as a mold for your egg chair, so make sure it is big enough to comfortably sit in. You can use a pump or inflate it by mouth. It’s important to note that the balloon should be inflated at least five days before you plan on starting your project, as it needs time to stretch and settle. It’s also recommended to keep it in a warm and dry environment during this time.

Step 2: Create the Base

To create the base of your egg chair, cut four cardboard pieces into triangular shapes. Attach them together using papier-mâché paste or flour and water mixture. This will serve as the foundation for your chair.

Allow it to dry completely. You can also use a pre-made base, such as an old stool or table. It’s important to make sure the base is sturdy and able to support the weight of your chair. But don’t worry, the fiberglass layer later on will add additional strength.

Step 3: Sand the Base

Once your base is completely dry, use sandpaper to smooth out any rough edges and create a flat surface for your egg chair to sit on. This will also help the fiberglass resin adhere better to the base.

Have a Smooth and Even Base

You can also add a layer of papier-mâché paste or flour and water mixture to fill in any gaps or imperfections. It’s important to have a smooth and even base for the next steps. But don’t worry about making it perfect, as you can always sand and repaint the final product.

Step 4: Apply the Fiberglass Resin and Hardener Mixture

Now it’s time to create the hard shell of your egg chair. In a well-ventilated area, mix the fiberglass resin and hardener according to the instructions on their packaging.

Using a paintbrush, apply an even layer of this mixture over your base, covering all surfaces. Be careful not to apply too much, as it can cause the resin to drip. Allow it to dry completely before moving on to the next step.

Step 5: Add Layers of Fiberglass

Repeat the previous step at least two more times, allowing each layer to dry completely in between. This will ensure that your egg chair has a strong and durable shell that can support your weight. Make sure to smooth out any bumps or air bubbles as you go along. Otherwise, they will be visible on the final product.

Step 6: Cut and Remove the Balloon

Once your fiberglass layers are completely dry, carefully cut a small hole near the top of your chair. This will serve as an opening to remove the balloon once it deflates. Slowly deflate the balloon by puncturing it with a needle or pin. Once it is fully deflated, gently remove the balloon from inside your egg chair.

Step 7: Sand and Paint

Now it’s time to add some finishing touches to your egg chair. Use sandpaper to smooth out any rough edges or bumps on the surface of your shell. Then, use spray paint in your desired color to give it a glossy and polished look.

You can also add multiple layers of paint for a more vibrant and durable finish. But make sure to follow the instructions on the spray paint can and allow each layer to dry completely before adding another.

Step 8: Create the Cushion

To make your egg chair comfortable, attach a cushion or foam padding to the inside of your chair using screws. You can either purchase a pre-made cushion or create a custom one with fabric and stuffing.

Attach a Cushion or Foam Padding

Make sure it fits snugly inside your egg chair for maximum comfort. It’s also recommended to add a layer of fabric or felt on the inside of your chair to protect it from any rough edges.

Step 9: Drill Holes for Hanging

To hang your egg chair, use a drill to create two holes on either side of the top opening in your shell. Make sure they are aligned and sturdy enough to support the weight of your chair. You can also add a layer of resin around the holes for added strength. But be careful not to drill through the entire shell, as it will weaken its structure.

Step 10: Add Hanging Mechanism

Attach a strong chain or rope through the holes you drilled in the previous step. Make sure it is securely attached and can support the weight of your chair. You can also add a swivel hook to the top of your egg chair for easy rotation. This will allow you to move your chair around and adjust its position while sitting in it.

Step 11: Hang and Enjoy!

Finally, hang your egg chair in a desired location and enjoy the fruits of your labor! With its unique shape and cozy interior, it’s sure to be a conversation starter and a comfortable spot to relax. Remember, you can always customize your egg chair by adding cushions, pillows, or decor to make it truly unique and personal. Now that you know how to make an egg chair, the possibilities are endless! Happy crafting! 

Hang Your Egg Chair in a Desired Location

Following these step-by-step instructions, you can create your own egg chair and add a stylish and comfortable piece of furniture to your home. Don’t be afraid to get creative and add your own personal touches to make it truly unique.

Do You Need to Use Professionals?

While making an egg chair can be a fun and rewarding DIY project, it may not be suitable for everyone. If you are not comfortable using power tools or handling chemicals such as fiberglass resin, it’s best to seek professional help.

Additionally, if you want a more intricate design or advanced features like built-in speakers or lighting, a professional may be better equipped to bring your vision to life. But don’t let that discourage you from trying it out yourself!

With proper safety precautions and attention to detail, anyone can successfully make an egg chair at home. Just make sure to research and understand the materials and techniques involved before starting your project.  So go ahead and give it a try – who knows, you may just discover a new passion for DIY furniture making!  Good luck and happy crafting!

How Much Could It Cost?

The cost of making an egg chair can vary depending on the materials and tools you choose to use. The base materials, such as wood or metal for the base, fiberglass resin and hardener, and spray paint, will likely be the most expensive components.

Other costs may include fabric or foam for the cushion, screws or hooks for hanging, and any additional decorative elements you choose to add. Overall, the cost can range from $50 to $200 or more, depending on your choices and resources.

But keep in mind, that making your own egg chair can still be more cost-effective than purchasing one from a store. Plus, you get the satisfaction of creating something with your own hands! So gather your materials, follow the steps, and start creating your very own egg chair today!  Happy crafting!

You Get the Satisfaction of Creating Something

Frequently Asked Questions

Q: How Long Does It Take to Make an Egg Chair? 

A: The process can take anywhere from 5-7 days, depending on the time needed for the balloon to stretch and dry between layers of fiberglass. It’s best to plan ahead and allow for enough time before starting your project. 

Q: Can I Use a Different Material Instead of Fiberglass?

A: While fiberglass is the most commonly used material for making an egg chair, you can also use other lightweight and sturdy materials such as carbon fiber or polyurethane foam. Just make sure to research the appropriate application process for your chosen material. 

Q: Is It Safe to Hang the Egg Chair from the Ceiling?

A: Yes, as long as you follow proper safety measures and ensure that the hanging mechanism is securely attached to the ceiling. It’s also important to check the weight limit of your ceiling before hanging the chair. 

Check the Weight Limit of Your Ceiling

Q: Can I Use Any Type of Paint for the Egg Chair?

A: It’s recommended to use spray paint specifically designed for fiberglass or plastic surfaces. This will ensure a smooth and durable finish on your egg chair. However, you can also use outdoor or all-purpose acrylic paint if needed. Just make sure to test it on a small area first and follow the instructions on the paint can. 

Q: Can I Make an Egg Chair Without a Balloon

Conclusion

Overall, making an egg chair can be a fun and creative way to bring comfort and style into any living space. Creating a unique design that you won’t find anywhere else can make your space stand out in an interesting way. People are sure to notice the remarkable craftsmanship of your very own personalized egg chair when they come into your home or office. As a final tip, be sure to take on the project with tenacity and vigor!

Not only will it be a great sense of satisfaction when it’s complete, but if connected properly you’ll find your egg chair adds an incredible amount of style with the utmost comfort at all times.

When you’re done keep in mind that most chairs start off as simple green chairs so don’t think too much about perfection; sometimes the mistakes just lead us to an unexpected masterpiece. So go ahead, challenge yourself and get creative – let your egg chair become something truly special! Thanks for reading this article on how to make an egg chair.

Photo of author

Jennifer Branett

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