How to Close the Gap on Barn Doors

Barn doors have become increasingly popular in interior design and home renovations. They are not only functional, but they also add a rustic charm and unique touch to any space. However, one common issue many barn door owners face is the small gap between the door and the wall when closed. This can not only be unsightly but can also affect privacy and sound control within a room.

How to Close the Gap on Barn Doors

Fortunately, there are several solutions for closing this gap on barn doors, which we will explore in this blog post. Whether you’re a DIY enthusiast or looking to hire a professional, we’ve covered you with tips and tricks to help you achieve that seamless look for your barn door.

So, let’s dive in and learn how to close the gap on barn doors!

What Will You Need?

Before we get into the different methods of closing the gap on barn doors, let’s first go over the tools and materials you will need.

  • Measuring Tape
  • Saw or Dremel tool
  • Sandpaper
  • Wood filler or caulk
  • Paint or stain (if needed)

Once you have all the necessary tools and materials, you can begin exploring the different methods to close the gap on your barn door.

8 Easy Steps on How to Close the Gap on Barn Doors

Step 1. Measure the Gap:

The first step in closing the gap on your barn door is to accurately measure the size of the gap. Use your measuring tape to determine the width and height of the space you need to fill. Note these measurements down for future reference. This will ensure that any modifications or additions to the door fit perfectly and provide a seamless look.

Step 2. Choose Your Filler Material:

Using Caulk or Wood Filler

You must decide on the most suitable filler material based on the gap size. A simple and effective solution for smaller holes would be using caulk or wood filler. These materials are readily available at most hardware stores and are easy to shape and adjust to the size of the gap.

Consider using a strip of wood or a door sweep for more significant gaps. The type of material you choose should match the aesthetics of the door for a polished look. Remember, the goal is to close the gap on the barn door without compromising its rustic charm.

Step 3. Prepare Your Filler Material:

Once you’ve chosen your filler material, the next step is to prepare it. If you’re using caulk or wood filler, ensure a caulking gun is ready for application. If you’ve decided on a strip of wood, you’ll need to cut the wood to the length and width of your gap measurements.

A Dremel tool or saw can be handy for this job. After cutting, sand down the edges to prevent any roughness or splinters. Remember to wear safety goggles and gloves to protect yourself while handling tools.

Step 4. Apply Your Filler Material:

Applying your filler material is the next critical step. If you use caulk or wood filler, apply it evenly into the gap using a caulking gun. Fill the hole and smooth out any excess with a putty knife or scraper. If you use a strip of wood, apply a suitable adhesive to the back and carefully position it to cover the gap.

Firmly press the strip against the door and ensure it is appropriately aligned. Allow the filler material or adhesive to dry according to the instructions on the product.

Step 5. Refine and Finish:

After thoroughly drying your filler material, it’s time to refine and finish your work. If you use wood filler or caulk, lightly sand the area to ensure it is smooth and flush with the door’s surface. If you used a strip of wood, you might need to sand the edges to ensure a seamless fit with the door.

Lightly Sand the Area

The final step is to paint or stain the filled area to match the rest of the entry. Remember to choose a paint or stain that closely matches your barn door’s existing finish to maintain its aesthetic appeal.

Step 6. Verify the Fit:

After the paint or stain has thoroughly dried, it’s time to verify the fit of the barn door. Open and close the door several times to ensure the filler material does not interfere with the door’s movement. If the door does not open or close smoothly, you may need to sand down the filler material a bit more.

This step is crucial to ensure that the gap is closed and the functionality of the barn door is maintained. Congratulations, you have successfully closed the gap on your barn door!

Step 7. Maintenance and Care:

Maintaining your barn door after closing the gap is crucial to ensure the long-term effectiveness of your effort. Regularly inspect the door for any signs of wear and tear. If you notice the filler material deteriorating or a new gap forming, it may require re-application of the filler or adjustment of the door hardware.

Always clean the barn door gently to avoid damaging the filler material. With careful maintenance, your effort in closing the gap on your barn door will provide lasting benefits, ensuring privacy and enhancing the aesthetics of your space.

Step 8. Celebrate Your Success:

Finally, it’s time to celebrate your success. Closing the gap on a barn door may seem like a small task, but it’s an accomplishment that adds to your DIY skills and improves the aesthetics and functionality of your living space.

So, pat yourself on the back for a job well done! Remember, learning how to close the gap on barn doors is just one of many DIY home improvement projects you can undertake to enhance your home. Keep exploring, keep learning, and keep improving.

By following these eight easy steps, you can effectively close the gap on your barn door and achieve that seamless look.

5 Additional Tips and Tricks

High-quality Barn Door Hardware
  1. Barn Door Hardware: Make sure you’re using high-quality barn door hardware. This ensures smooth operation and longevity of your barn doors, which can help manage any gaps.
  2. Proper Installation: Poor installation can lead to gaps. Ensure proper alignment when installing barn doors and follow the manufacturer’s instructions to the letter.
  3. Use Weather Stripping: Weather stripping isn’t just for controlling temperature. It can also be used to fill the gaps around your barn doors. There are a variety of styles and sizes available, so you’re sure to find something that fits your needs.
  4. Try Door Guides: Door guides can be installed at the bottom of your barn doors to help control swinging and reduce gaps.
  5. Adjust the Track: If you’re still experiencing a gap, consider adjusting the track. This can help bring the doors closer together or further apart as needed. Remember, this should be a last resort as it can be a bit more labor-intensive.

With these additional tips and tricks, you can effectively close the gap on your barn doors. Remember always to prioritize high-quality hardware and proper installation.

5 Things You Should Avoid

  1. Avoid Cheap Materials: While it might be tempting to save on costs, using cheap hardware or materials can lead to a poor fit and more significant gaps in your barn doors over time. Invest in quality materials to secure the longevity and functionality of your doors.
  2. Skipping the Professional Installation: If you’re not an experienced handyman, you might find barn door installation more challenging than expected. A proper installation can lead to unnecessary gaps and other long-term issues. Hiring a professional for the job can save you headaches down the line.
  3. Ignoring Regular Maintenance: Like all hardware, barn doors need regular upkeep. Neglecting maintenance can result in the doors warping or the tracks bending, creating gaps. Regularly check your barn doors for signs of wear and tear and address them promptly.
  4. Forgetting to Measure: Accurate measurements are integral when installing barn doors. If measurements are off, even slightly, it can lead to a gap. Always double-check your measurements before installation.
  5. Misusing the Doors: Barn doors are not designed for rough handling. Frequently slamming the doors or allowing them to swing wildly can damage the hardware and cause gaps. Always handle the doors with care.
Hiring a Professional for the Job

Considering the above points, you can avoid common pitfalls and ensure your barn doors operate smoothly and without gaps.

Conclusion

In conclusion, barn doors have become a popular design trend in recent years, and for good reason. They bring a rustic charm and unique character to any space while providing functional benefits such as space-saving and versatility.

By following the steps outlined in this blog post, you have a better understanding of how to close the gap on barn doors and how to avoid common mistakes. From choosing the proper hardware to installing weatherstripping, these simple yet effective methods will ensure that your barn doors look great and function properly.

Additionally, feel free to get creative with your barn door design – whether incorporating a bold color or adding decorative handles, there are endless possibilities to make your barn doors stand out.

So go ahead and embrace the beauty and functionality of barn doors in your home – with these tips, you can confidently close the gap on your barn doors and enjoy all their beautiful benefits for years to come!

Photo of author

Jennifer Branett

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